Plastipak Packaging, Inc.
Corporate Quality Engineer
May 2013 — Present
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Corporate Quality Engineer at Plastipak Packaging, Inc.
•Worked towards automation of generating 'Certificate of Compliance' for clients from the ERP (Enterprise Resource Planning) system.
•Got trained on calibration of measuring instruments.
•Collected samples to measure the process capability.
Course: Engineering Economy & Analysis of Industrial Projects
•Conduct sessions for students to help them prepare for the examinations.
•Prepare solutions for the assignments, grading of the assignments and conducting examinations.
•Completed a scrap cost saving project that resulted in a reduction of scrap by 50% and savings of $150,000 per annum using the DMAIC (Six Sigma) process.
•Collected defective samples from the production floor to develop a visual management tool (Lean tool) in order to improve quality of inspection besides simplifying the process.
•Developed a simple and usable way to audit the 5S system (Lean tool) effectively.
•Participated on a Process Improvement Team (PIT) which conducted downtime analysis on an automated cell. Improved the Overall Equipment Effectiveness (OEE) by identifying the causes from the analysis.
• Assisted and tutored freshmen/sophomore students with their Mathematics subjects in the fields like Statistics, Algebra, Calculus and Business math.
• Design and develop a complete automation process for an electric rice cooker with the help of a GSM Module.
• Worked with a team that dealt with automation of products.